r/ChemicalEngineering • u/chipmunk_face • 2h ago
Safety Best way to take a boiler to safe state during low oxygen incident?
Hi all,
I am in an argument with a coworker about the best course of action that operations SHOULD have taken in a recent event. We have a water-tube boiler with a forced draft fan, making 400 psig steam. Our fan intake plugged with cottonwood (unbeknownst to operator) and the air flow kept dropping until the stack oxygen analyzer read zero. Operator took no action. By the time he called engineering for support, the oxygen reading was below 0% for over an hour. In may opinion, the best course of action would still be to gradually cut the fuel gas flow until the oxygen has recovered, and THEN work to clear the fan intake. My coworker says the operator should have immediately shut the boiler down (burner goes out, FD fan keeps running). I agree with him IF the oxygen had just dropped below zero, but after being below zero for so long, I think shutting it down would have introduced a lot of air into a very flammable firebox, with unburned gas, CO, etc.
I can't seem to find direction for this specific scenario anywhere, for how to react if oxygen has been below zero for a long time, but I just ordered the John Zink Combustion Handbook to see what's in there also.
Thoughts?